# Materials Schedule — 01-2275

Quantities calculated from contract BOQ + pavement plan areas. **Order formwork materials before mobilisation.** Confirm concrete orders minimum 48 hours before each pour.

## Formwork & site materials

| Item | Spec | Qty | Notes |
|---|---|---|---|
| 17mm Form Ply | F17 1200×2400mm sheets | 65+ m² | Reuse 3–4 cycles. Order 30 sheets initially, replenish |
| LVL 95×65mm | Structural LVL | 85 lm | Edge beam support |
| LVL 95×47mm | Structural LVL | 60 lm | Intermediate support |
| 150mm Edging Boards | Dressed timber / form board | 120 lm | Slab perimeter edges |
| Star Pickets | 1.8m steel | 240 each | Form anchorage. Reusable — track + recover daily |
| Z-Bar Hold-Downs | Steel Z-bar | 6 lengths | Tie-down at structures |
| Formwork Fixings | 50mm + 100mm hex head screws | per BOQ | Keep adequate stock on site |
| Cones & Conduit | Standard form cones | 500+ | Through-slab services |
| 10mm Cork Filler | Expanding cork | as required | At ALL structure interfaces. **Confirm supply — may be by others (RFI-B5)** |

## Reinforcement

| Item | Spec | Qty (est) | Notes |
|---|---|---|---|
| SL72 Mesh | SL72 — 200×200×7.1mm | ~37 t | 6,369 m² × 5.3 kg/m² × 1.1 waste factor. **Confirm mesh-vs-bar (RFI-B6)** |
| N12 Deformed Bar | Grade 500N | ~2 t | Stairs, thickened edges, ramp reo, column ties |
| R10 Ties (TE stir-ups) | R10@600 centres | per TE detail | TE detail: 4-12TM + R10@600 |
| Bar Chairs | 65mm plastic | ~6,400 | 1 chair / m² minimum |
| Tie Wire | 1.6mm annealed | 5 rolls | |

## Concrete (approximate — confirm with Solutions Plus per RFI-A4/A5)

| Pavement type | Area / Depth | Volume | Spec / Notes |
|---|---|---|---|
| Exposed Aggregate — Pedestrian | 2,322 m² × 120mm | ~278 m³ | 32 MPa min, EA mix. Confirm retarder compatibility |
| Broom Finish — Pedestrian | 4,047 m² × 120mm (assumed) | ~486 m³ | 25 MPa minimum. Confirm thickness with engineer |
| Stairs (Hornsby Council Std) | per stair plan | ~5 m³ | 40 MPa stairs |
| Pram Ramps (×2) | small pours | ~1 m³ ea | 32 MPa |
| Waste factor (5%) | – | ~39 m³ | |
| **TOTAL (approx)** | – | **~809 m³** | Confirm exact volumes from IFC. **48hr minimum advance order.** |

## Cure & finish products

> **CRITICAL — Curing is EXCLUDED from LFCS quote (Excl 14).** Discuss with Solutions Plus BEFORE ordering. **Seek formal Variation Direction (VO-001) before applying any cure products at LFCS cost.**

| Product | Application | Area | Qty (est) | Notes |
|---|---|---|---|---|
| Fosroc Concure AV | Evaporation retarder — all types | 6,369 m² | ~64 L concentrate | 1:9 dilution → 10L per 100m². Within 2–4h of pour |
| Fosroc Concure A99 | Curing compound — all types | 6,369 m² | ~1,280 L | 5 m²/L. Apply early AM Day 2. Roller |
| Dulux Avista Surface Retarder | EA delay | 2,322 m² | ~235 L | ~10 m²/L. Same day within 24h of pour |
| Dulux Avista Concrete Sealer | Optional final seal | 6,369 m² | ~1,600 L | 3–5 m²/L. Day 5+ after full cure. Budget item if approved (VO-003) |
| High-Pressure Washer | EA wash | 2,322 m² | 1 unit min 2,000 psi | Own plant — on site before first EA pour |

## OpsMan operating rules

1. **Receipt → file in `09b - Supplier Invoices and Receipts/`**, log row in `Job-Tracker.md` Materials table.
2. **48h pour-day rule** — OpsMan reminds 48h before each scheduled pour to confirm concrete order placed.
3. **Cure products gate** — if Rocky says "ordering cure products" before VO-001 is approved, OpsMan flags: *"VO-001 not yet approved. Risk of unrecoverable cost. Confirm before ordering?"*